If you’re searching for the ultimate custom AWD Sprinter van build for overland travel, this 2025 VANNON Van was designed to go the distance.
Some vans are built for weekends. Others are built for a lifetime of stories.
This fully custom 2025 AWD 170 VANNON Van was designed for a couple out of Malibu with one goal in mind: create the ultimate luxury overland touring rig capable of traveling from the tip of Mexico all the way to the edge of Alaska.
Built on a 2025 Mercedes-Benz Sprinter AWD chassis, this custom camper van combines lightweight aluminum construction, premium off-grid systems, and a fully custom interior layout engineered for full-time travel and remote adventure.
No shortcuts. No compromises. No off-the-shelf solutions. Just a purpose-built machine designed to go further, stay longer, and handle life deep off-grid.
Custom AWD Sprinter Van Built for Long-Term Adventure Travel
Every VANNON build starts with the way our clients actually want to live on the road. For this couple, that meant creating a van that could handle thousands of miles across changing terrain and climates while still feeling comfortable enough to call home.
The result is one of the lightest, strongest, and most functional vans we’ve ever produced. Unlike traditional builds that rely heavily on wood framing and pre-made systems, this van was constructed almost entirely in-house using custom aluminum fabrication throughout. Every cabinet, mounting system, and structural component was designed specifically for this build.
For serious overland travelers, material selection matters. Why aluminum? Because durability matters when your plans include remote beaches in Baja, mountain passes in British Columbia, and endless miles of rugged backroads. The lightweight aluminum construction helps improve handling, efficiency, and long-term reliability while delivering the strength needed for serious overland travel.
Luxury Lounge Space Designed for Full-Time Van Life
After long days behind the wheel, comfort becomes everything. Up front, the swivel captain’s chairs transform the cab into a massive lounge area that feels open, functional, and inviting. Whether it’s relaxing after a surf session, planning the next route north, or simply escaping bad weather, the front living space was designed to make the van feel bigger than it is.
The open layout also creates better movement throughout the cabin, helping the entire interior feel connected and livable.
Premium Camper Van Kitchen with Massive Storage
A proper touring rig needs a kitchen that works. This van features a massive bamboo countertop that gives plenty of prep space without sacrificing storage or functionality. Multiple burners allow for full meals on the road, while the oversized Isotherm 200 refrigerator provides enough cold storage for extended off-grid stays.
Upper and lower cabinetry throughout the van gives this couple room for gear, supplies, cookware, clothing, and everything needed for months on the move. Every inch was designed with intention.
Full Wet Bath with Hidden Cassette Toilet
One of the biggest challenges in van design is maximizing functionality without making the space feel cramped. The full wet bath in this build delivers exactly that. Clean, minimal, and highly functional, the bathroom includes a hidden cassette toilet system that keeps the layout streamlined while still providing the convenience needed for long-term travel.
It’s another example of The VANNON Difference: smart design that works hard without getting in the way.
Convertible Murphy Bed and Walk-Through Garage System
The rear of the van may be one of the most versatile areas in the entire build. Instead of permanently dedicating space to a fixed bed platform, this van features a large fold-up Murphy bed system that completely transforms the functionality of the garage. When deployed, it creates a comfortable sleeping setup built for recovery after long days outdoors. When folded away, the rear opens into a full walk-through garage capable of hauling bikes, surfboards, recovery gear, storage cases, and adventure equipment.
For travelers constantly shifting between driving, camping, and exploring, flexibility matters. This system gives them both.
Built for Off-Grid Camping and Overland Performance
Outside, this van was built to perform. The upgraded Agile Offroad RIP suspension dramatically improves ride quality and handling across rough terrain, helping the van stay composed whether it’s cruising highways or navigating remote dirt roads.
Massive exterior lighting systems mounted both up top and underneath the van provide visibility in remote campsites and low-light conditions. Additional rear door storage maximizes utility while keeping gear organized and accessible. Every component serves a purpose. Nothing is there for show.
Why Custom VANNON Vans Stand Apart
At VANNON, we believe a van should be more than just impressive on delivery day. It should still feel solid after tens of thousands of miles. That’s why we build differently.
- Custom fabrication.
- Lightweight aluminum construction.
- Purpose-driven layouts.
- Systems designed for real-world adventure.
This 2025 AWD 170 VANNON Van represents exactly what we aim for with every build: a vehicle designed around the people using it and the adventures waiting ahead. From Mexico to Alaska and everywhere in between, this van was built for the long road.
If you’re planning your own custom Sprinter van conversion and want a build designed around durability, lightweight performance, and true off-grid capability, VANNON creates fully custom vans engineered for real adventure. Whether your goal is full-time van life, overland travel, surf trips, mountain biking, or remote camping, every VANNON build is designed from the ground up to match your lifestyle.
Ready to Build Your Dream Van?
Looking for a custom AWD Sprinter van builder that prioritizes quality, function, and long-term durability? Contact VANNON to start designing your fully custom adventure van.